LESSON PLAN

CH-702 Chemical Plant Safety and Hazard Analysis

Lecture # Topic
UNIT-I
1 Introduction
2 Importance and need for Development of Safety Consciousness in Indian Chemical Industries
3 Psychological attitude towards Safety Programs
4 Elements of Safety Program
5 Effective Realization
6 Economic and Social Benefits from Safety Program
7Case Study(Mexico & Bhopal Disaster)
8Case Study (Flixborough Disaster)
9 Effective Communication Training at various levels of Production and Operation
10Summary of unit I
UNIT II
11Potential Hazards in Chemical Process Industries
12Chemical and Physical job Safety Analysis
13 High pressure and high temperature operation
14Dangerous and toxic chemicals
15Highly radio active materials
16Safe handling and operation of materials and machinery
17Plant Layout
18Case Study : (Industrial Disaster)
19Case Study : (Industrial Disaster)
20Design of inherently safer plant
21 & 22Continuous Assessment Test - 1
UNIT III
23Effective Steps to Implement Safety Procedures
24Periodic Advice and checking to follow Safety Procedures & Rules
25Proper selection and replacement of Handling Equipment
26Personnel Safety
27Personal Protective Equipments
28Case Study : (Industrial Disaster)
29Case Study : (Industrial Disaster)
30Summary of Unit III
UNIT IV
31Identification of Accident Spots in Chemical industries
32Identification and Analysis of Causes of Injury to Men and Machines
33Accident Cost
34Economics and Insurance
35Fire prevention and fire protection
36Hazard Identification and Assessment
37Involvement of Human factors and Errors
38 Occupational and Industrial Health Hazards
39Case Study (Recent industrial Disaster)
40Summary of Unit IV
41&42Continuous Assessment Test II
UNIT V
43Safety Systems
44Computer aids in Overall Chemical Plant Safety
45Artificial Intelligence and Expert Systems
46Role of Government, Safety Organizations, Management and Trade Unions in Promoting Industrial Safety
47Parliamentary Legislation
48Factories Act, Labor Welfare Legislation
49ESI Act, Workmen’s Compensation Act.
50Summary of Unit V
51Continuous Assessment Test III




© B NEDUMARAN,Department of Chemical Engineering, SVCE, Sriperumbudur - 602105 Tamil Nadu, INDIA bnedu@svce.ac.in